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Thermal Barrier vs. Ignition Barrier: What’s the Difference?

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Thermal Barrier vs. Ignition Barrier: What’s the Difference? Blog Feature
Eric Garcia

By: Eric Garcia on August 21st, 2024

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When it comes to home insulation and safety, the terms thermal barrier and ignition barrier often come up, especially in discussions around spray foam insulation.

But what exactly do these terms mean, and which one do you need for your project?

In this article, we’ll break down the differences between a thermal barrier and an ignition barrier, when you might need one over the other, and why these barriers are crucial for your home’s safety.

Let’s jump right in. 

What is a Thermal Barrier?

A thermal barrier is designed to protect your home from heat and fire.

It’s a critical component in building safety, especially in areas where insulation materials, like spray foam, are exposed to potential sources of heat. 

Thermal barriers are often made from materials that can withstand high temperatures and prevent the spread of fire, buying valuable time in the event of an emergency.

Common Types of Thermal Barriers

Thermal barriers come in various forms.

Here are some examples of different thermal barriers.

  • Drywall or Gypsum Board: One of the most common thermal barriers, drywall is effective and widely used in residential and commercial buildings.
  • Plywood: While not as common as drywall, plywood can also serve as a thermal barrier in some instances.

  • Specialty Coatings or Paints: There are paints specifically designed to act as thermal barriers, which can be applied over spray foam insulation to provide an extra layer of protection.

These materials are chosen for their ability to slow down the spread of heat, providing more time for occupants to evacuate and for first responders to act.

What is an Ignition Barrier?

An ignition barrier serves a slightly different purpose.

Instead of protecting against heat and fire like a thermal barrier, an ignition barrier is designed to prevent materials from igniting in the first place. This type of barrier is typically used in areas that are not directly exposed to living spaces, where the risk of a fire starting is lower but still present.

Common Types of Ignition Barriers

Ignition barriers can be made from similar materials to thermal barriers.

Here are a few examples.

  • Fanfold Panels: These are thin, lightweight panels often used in attics or crawl spaces where access is limited.

  • Coatings or Paints: Just like with thermal barriers, there are coatings available that act as ignition barriers, though they typically require a thinner application.

The key difference is that ignition barriers are not designed to protect against high levels of heat but rather to prevent a fire from starting by reducing the likelihood of ignition.

Thermal Barrier vs. Ignition Barrier: Which Do You Need?

The decision between installing a thermal barrier or an ignition barrier largely depends on the specifics of your project.

Here’s a simple way to think about it.

  • Use an Ignition Barrier: In areas of your home where insulation or other building materials are not exposed to living spaces. For example, an attic with limited access that houses your HVAC system might only need an ignition barrier. Because the space is not regularly accessed and the materials are not exposed to the living area, the risk of a fire starting is lower, making an ignition barrier sufficient.
  • Use a Thermal Barrier: In areas where insulation or building materials are exposed to living spaces or where there is a higher risk of heat exposure. For example, if you have an industrial-style ceiling in your home or a commercial space where ductwork and joists are visible, a thermal barrier is likely required. This is because these materials are directly exposed to the living space and need higher protection against heat and fire.

Ignition Barrier vs. Thermal Barrier: The Levels of Protection

Think of the levels of protection as a hierarchy.

An ignition barrier provides a basic level of safety by preventing materials from catching fire, while a thermal barrier takes it a step further by also protecting against heat and fire spread.

As a result, thermal barriers are often required in areas where safety codes are stricter, and there’s a higher risk of fire.

Why it's Important to Get it Right

Installing the correct type of barrier is not just about meeting building codes – it’s about ensuring the safety of everyone who lives in or visits your home.

While an ignition barrier might be enough in some cases, if there’s any doubt, it’s often safer to opt for a thermal barrier. Yes, it might be slightly more expensive, especially if you’re using a specialty coating that requires a thicker application, but the peace of mind it provides is invaluable.

When in Doubt, Ask a Professional

The best way to ensure you’re choosing the right barrier is to work with a knowledgeable contractor who understands the nuances of building codes and insulation safety.

They can assess your specific situation and recommend the best course of action, whether that’s installing a thermal barrier, an ignition barrier, or both.

Keeping Your Home Safe

Understanding the difference between a thermal barrier and an ignition barrier is crucial for making informed decisions about your home’s insulation and safety.

While both serve important functions, they are used in different situations based on the level of protection required. Always consult with your contractor and inspector to ensure that you’re meeting all necessary codes and providing the safest environment possible for your home.

If you’re looking for more information on barriers, insulation, or building codes, be sure to check out the Learning Center on our website.

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About Eric Garcia

Eric brings his knowledge and training in building science, training in spray and injection foams from the manufacturers, more than eight years installing foam insulation, as well as selling and managing in the foam insulation industry. He is also BPI and Dale Carnegie certified and has taken several building science courses, including air sealing and building envelope. Eric is the Professor of Foam on our educational YouTube series Foam University. Even when Eric is off he is usually still “working” or thinking about work, but when he can get away he enjoys camping, hiking, hunting, and woodworking.